Applications

Smart Battery & Quick Interchange Station


PAC Electronics is well positioned to deliver our LFP Battery Power Modules and MEAN WELL’s charging solutions to Sun Mobility and thereby bring market pioneering competitive advantage for 2-and 3-wheeler solutions and Bus solutions namely Smart Battery and Quick Interchange Station. Please refer below for our proposition. 

Challenges / Problem Statement 

We understand that Sun Mobility manufactures the following: 
• 2 and 3 wheeler Solutions 

.Smart Battery which features advanced and highly efficient Lithium-Ion Battery in modular configurations, tougher, tamperproof exterior, 3 on-board computers and Intelligent Battery Management System 
. Quick Interchange Station which can support 2-wheeler and 3-wheeler, featuring quick 2 minutes swap 
time, advanced thermal management, high throughput supporting 200 battery swaps per day 

• Bus Solutions 

.Smart Battery which features advanced and highly efficient Lithium-Ion Battery in modular configurations,tougher, tamperproof exterior, 3 on-board computers and Intelligent Battery Management System 
.Quick Interchange Station which can support multiple bus formats namely 9m, 11m, 12m, low-floor, high-floor, AC, Non-AC, featuring quick 3 minutes swap time, advanced thermal management, high throughput supporting 300 battery swaps per day  

With the fuel prices and global awareness of environmental protection being on the rise, EVs are extensively used for daily commutes. They are expected to have shorter charging times of around 2 - 3 hours, high charging cycles while delivering peak performances. When it comes to Battery Energy Module, Smart Battery being environmentally friendly are expected to have high working voltage, large energy storage capacity, long working cycle life, small self-discharge rate,lighter weight, and be environment friendly. Apart from the core power module, the battery chargers are expected to have high number of charging cycles and consume less time to charge. Apart from technical cpabilities, reliability and warranty support are paramount for B2B and B2C customers since it benefits them over the long run. 

Our Solution  

PAC Electronics is strongly positioned to deliver wide range of MEAN WELL Charing Solutions and our LFP Battery Energy Modules to Sun Mobility based on requirements / specification. Some of the key solutions conceived include: 

• MEAN WELL’s Intelligent Single Output Battery Charger and Rack Mountable Front End Battery Charger are capable to transform Sun Mobility’s Quick Interchange stations for 2-wheeler, 3-wheeler and bus to state-of-the-art warp charging stations with: 

DBU-3200RBP-1600

. The Intelligent Single Output Battery Charger DBU-3200 / RBP-1600 series developed to charge Lithium-Ion Batteries (Lithium iron and Lithium Manganese) are equipped with Built-in active PFC function and forced air cooling by built-in DC fan. The chargers also have in-built protection against Battery under voltage / Battery no connection / Short Circuit / Over Voltage / Over Temperature and come with long term warranty of 5 years. 

.The Rack Mountable Front End Battery Charger DBR-3200 / RCP-1600 series developed to charge Lithium-Ion Batteries (Lithium iron and Lithium Manganese) are equipped with Built-in active PFC function and forced air cooling by built-in thermal controlled DC fans. The chargers also have in-built protection against Battery under voltage / Battery no connection / Short Circuit / Over Voltage 
/ Over Temperature and come with long term warranty of 5 years. 

PAC Electronics also has extensive capabilities developing LFP Battery Modules for EVs. We understand the Sun Mobility Smart Battery are powered by Lithium-Ion Battery Module with Intelligent Battery Management System. Based on Sun Mobility needs and power specifications, PAC Electronics will be able to source, design and configure LFP Battery Modules which are highly optimized. Our LFP modules can also be equipped with RS-232 / RS-485 / MODBUS / CANBUS communication and display screen allowing users to monitor battery status and various protections in real time.  

 48V battery lfp battery module  lfp battery module  

Business Outcomes / Benefits  

MEAN WELL’s products offer the following business outcomes / benefits: 
. Reduced time to market – Approved by International safety and medical safety standards 
. Product support and warranty by MEAN WELL for multiple years 
. Minimal effort needed for Integration and configuration 
. Long life, high reliability and high efficiency > 90%  

PAC Electronics’ Battery Modules offer the following business outcomes / benefits: 
. Product support from PAC Electronics for multiple years 
. Longer life with more charge cycles than Lithium-Ion Battery pack 
. Reduced cost due to minimal degradation and excellent thermal and chemical stability 
. More safe and easier to dispose when compared to Lithium-Ion Battery pack  

Why PAC Electronics is the Right Vendor  

Before we conclude, we wish to highlight our strengths that makes us the right vendor for Sun Mobility: 
. Offers One-Stop Sourcing for Sun Mobility Product Diversification scenarios 
. Dedicated PM to assist in import and enable Sun Mobility to meet delivery deadlines 
. Access to in-house Field Application Engineer for MEAN WELL Power product and Power module support 
. Assistance for acquiring professional advice from MEAN WELL and PAC Electronics 
 
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